Expanded Microfabrication Capabilities at M2N

Expanded Microfabrication Capabilities at M2N


dry etch tool

We are pleased to announce that Micro to Nano Solutions (M2N) has significantly expanded its process capabilities with access to a new suite of advanced micro- and nano-fabrication tools.

This expansion enables us to support more complex device architectures, tighter process control, and a broader range of materials for both research and industrial applications.

Newly Available Equipment

  • RIE (Reactive Ion Etching) – Oxford Instruments
    Chlorine-based chemistries currently under evaluation for compound semiconductors
  • DRIE (Deep Reactive Ion Etching) – Oxford Instruments
  • DRIE-ICP (Inductively Coupled Plasma Etching) – Plasmatherm
  • ICP-CVD (Inductively Coupled Plasma Chemical Vapor Deposition) – Plasmatherm
  • SRD (Spin Rinse Dryer)

Expanded Material & Process Capabilities

With these tools, M2N now offers enhanced processing across a wide range of materials:

Semiconductors

  • Silicon (Si) – high-aspect-ratio DRIE (Bosch & cryogenic processes), surface texturing, and microstructuring
  • Gallium Nitride (GaN) – chlorine-based dry etching for microLEDs, power devices, and photonics
  • III-V materials (e.g., GaAs, InP) – anisotropic plasma etching (process development ongoing)

Dielectrics & Hard Substrates

  • Sapphire (Al₂O₃) – ICP etching and substrate engineering for optical devices and microLEDs
  • Silicon dioxide (SiO₂) & silicon nitride (Si₃N₄) – precision etching and pattern transfer

Metals

  • Pattern transfer and etch process development for metals such as Al, Ti, Cr, Au (via plasma or hybrid approaches)

Thin Films & Deposition

  • ICP-CVD deposition of dielectric layers (e.g., SiO₂, SiNx) with improved conformality and film quality
  • Process tuning for stress control, refractive index engineering, and surface passivation

Application Areas

These enhanced capabilities support a wide range of applications:

  • MicroLED and optoelectronic device fabrication
  • MEMS and sensor development
  • Photonic structures and micro-optics
  • Semiconductor process development and prototyping
  • Advanced packaging and surface engineering

Let’s Build What’s Next

With increased flexibility in etching and deposition, M2N is well-positioned to tackle complex fabrication challenges—from early-stage R&D to process optimization.

Have a project in mind? Reach out to discuss how we can support your next innovation.

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